Designing Flawless Products With FreeCAD

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FreeCAD and Python work in partnership to deliver perfect product designs. Here’s how…

Computer aided design (CAD) has been around for a while to help design, develop, prototype and simulate 3D objects before they are manufactured. 3D modelling and CAD provide engineers with the look-and-feel of the product so that the required changes can be done before it’s sent for production.

Why industries need 3D CAD and 3D modelling
  • Faster product development
  • Reduced design errors
  • Easy design modification
  • Better cross-team collaboration
  • Cost optimisation
  • Virtual testing before production
  • Digital manufacturing readiness
  • Improved design accuracy
  • Compliance with standards
  • Industry 4.0 and Industry 5.0 enablement
  • Integration of customisation with AI for Industry 5.0

 

Common use cases of 3D CAD and 3D modelling in industry include reverse engineering, tool and mould design, stress and load analysis, CNC and CAM integration, and rapid prototyping (3D printing). Industries that use this technology include electronics and PCB design, aerospace, automotive, architecture and construction, medical devices, AR/VR development, and animation and gaming.

Market size of 3D modelling and 3D mapping
Figure 1: Market size of 3D modelling and 3D mapping

According to Grand View Research, the global market size for 3D modelling and 3D mapping was around 7 billion dollars in 2024 and is predicted to be more than 16 billion dollars by 2030.

A number of tools and software products are available for 3D CAD and 3D modelling (Table 1).

Tool URL Features Applications
FreeCAD freecad.org Parametric open Engineering CAD
SketchUp sketchup.com Easy modelling Architecture design
Blender blender.org Sculpt rendering Animation modelling
Onshape onshape.com Multiple devices CAD on assorted devices
Rhino rhinoceros3d.com NURBS modelling Industrial design
ZBrush maxon.net Digital sculpt Character sculpting
Tinkercad tinkercad.com Simple CAD Beginner design
OpenSCAD openscad.org Script modelling Programmatic CAD
AutoCAD autodesk.com 2D 3D Drafting design
Fusion 360 autodesk.com CAD CAM Product design
SolidWorks solidworks.com Parametric modelling Mechanical design
CATIA 3ds.com Surface solid Aerospace automotive
Siemens NX plm.sw.siemens.com/en-US/nx/ Integrated CAD Manufacturing design
Creo ptc.com/en/products/creo Parametric features Mechanical CAD
Inventor autodesk.com Assembly modelling Mechanical design
Solid Edge siemens.com Synchronous tech Mechanical CAD
BricsCAD bricsys.com DWG based CAD drafting
Alibre alibre.com Parametric tools Mechanical CAD

Using FreeCAD for 3D modelling and floorplans

URL: https://www.freecad.org/

FreeCAD is popular free and open software with 3D parametric modelling features for designing real world objects of any dimension and size.

Its key components are:

  • Geometry engine
  • Solid modelling tools
  • Parametric modelling tools
  • Surface modelling tools
  • Rendering and visualisation
  • Constraints and relations
  • Assembly modelling
  • Simulation modules
  • Version control and collaboration
  • Drafting and annotation
  • File interoperability (STEP, STL, IGES, and many others)

FreeCAD can be used to develop professional and high-end structural designs and architectures. 2D and 3D geometries can be created, and details of the designs can be extracted.

 FreeCAD for 3D CAD and modelling
Figure 2: FreeCAD for 3D CAD and modelling

FreeCAD integrates Python programming for designing and viewing 3D objects. Here’s sample code of how Python and FreeCAD can be used for designing an automobile mounting bracket.

import FreeCAD

import Part

# Create document

mydoc = FreeCAD.newDocument(“AutoBracket”)

# Base plate

mybase = Part.makeBox(100, 50, 10)


# Vertical plate

myvertical = Part.makeBox(50, 10, 60)

myvertical.translate(FreeCAD.Vector(0, 40, 10))

# Fuse plates

mybracket = mybase.fuse(vertical)

# Bolt holes

myhole1 = Part.makeCylinder(6, 10)

myhole1.translate(FreeCAD.Vector(25, 25, 0))

myhole2 = Part.makeCylinder(6, 10)

myhole2.translate(FreeCAD.Vector(75, 25, 0))

myhole3 = Part.makeCylinder(6, 10)

myhole3.translate(FreeCAD.Vector(25, 45, 30))

# Cut holes

mybracket = mybracket.cut(hole1)

mybracket = mybracket.cut(hole2)

mybracket = mybracket.cut(hole3)

# Add to document

myobj = mydoc.addObject(“Part::Feature”, “AutoBracket”)

myobj.Shape = mybracket

# Update

mydoc.recompute()
 Building floorplans using FreeCAD
Figure 3: Building floorplans using FreeCAD

 

The Python code can be directly executed in the console or with the macro in FreeCAD.

Automobile mounting bracket using FreeCAD and Python
Figure 4: Automobile mounting bracket using FreeCAD and Python

FreeCAD can be used for the design, viewing and simulation of 3D modelling in research and development activities. It offers all the features engineers and structure experts need, and no proprietary software is required for the job.

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The author is the managing director of Magma Research and Consultancy Pvt Ltd, Ambala Cantonment, Haryana. He has 16 years experience in teaching, in industry and in research. He is a projects contributor for the Web-based source code repository SourceForge.net. He is associated with various central, state and deemed universities in India as a research guide and consultant. He is also an author and consultant reviewer/member of advisory panels for various journals, magazines and periodicals. The author can be reached at kumargaurav.in@gmail.com.
The author is an assistant professor in the National Institute of Technical Teachers’ Training and Research at Chandigarh.

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